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Process-Analytic-Cooler

1) Model GT5.65

- Robust construction for industrial application
- Dust and splash water protected. Degree of protection IP 65

2) Model GT5.SE

- LOW BUDGET gas cooler (IP 20) for cabinet installation

- Made in Germany   

 

Functional description:

The Process-Analytic-Cooler model GT5 is used for the safe cooling of process, sample and flue gases in gas analysis technology. The gas to be measured is reduced reliably to a pre-set temperature/dew point via an industrial heat exchanger that is 1200 mm long (spiral form with additional turbulator) made of stainless steel.

Overview of advantages:

  • Robust gas cooler in transmitter housing (IP 65) for industrial applications
  • Fail-safe pipe heat exchanger made of high-performance stainless steel (1.4571). Suitable for combustible gases
  • Service-friendly setup with quick replacement system
  • Fitted Water-Trap protection against condensate breakthrough
  • Ambient temperature up to +60°C possible (desert design)
  • Temperature remote monitoring via built-in temperature sensor (option)
  • Ideally suitable from electrochemical sensors/measuring heads to upper class analyzers

Suitable for the following applications:

  • Emission measurements with fossil fuels
  • Renewable energy (Hydrogen technology)
  • Biogas
  • Ambient air monitoring
  • Process measurement
  • Heat treatments
  • Cement, glass-, steel-, paper industries
  • Combustion engines

Not suitable for the following applications:

  • Official measurements such as TA-Luft and BImSchV measurements are only possible to a limited extent
  • Applications with more than one heat exchanger

 

Technical data:

Scope of delivery: Protective housing, heat sink, air blower, Peltier element, temperature regulator, cooling dome, heat exchanger made of stainless steel, temperature indicator, temperature monitoring via alarm contact, Water-Acid-Trap (only M model)
Degree of protection: IP 65 alternative IP 20
Power supply: 24 V/DC, 5,5 A 150 VA. Connecting terminal 0.7-1.5 mm², cable gland M16
Cooling technology: Peltier
Heat exchanger:: Number 1, volume 20 ml, material stainless steel 1.4571 (option material certificate 3.1)
Flow rate: 0 - 250 L/h (0 – 500 L/h on request)
Operating pressure: 0 - 1.0 bar (M-version), 0 – 30 bar (V-version) (higher pressures on request)
Differential pressure: 15 mbar at 250L/h air
Gas input temperature: +5°C - +140°C
Input dew point: 0°C - +70°C
Gas output dew point: Factory setting +8°C (feasible from +5°C to +15°C), dew point stability:+ / - 0,5°C
Ambient temperature: +5°C - +45°C (+60°C on request)
Ready for operation: 30 minutes
Temperature alarm: Single-pole potential-free contact. Contact load 250 VAC/ 1 A
Functional safety (SIL): The current temperature of the analytic cooler can be integrated online into a customerside
SIL loop via built-in temperature sensors (option).
SIL 2 preparation via 1 piece 3 wire PT 100 class A, t90 12sec.
SIL 3 preparation via 2 independent 3 conductors PT 100 class A, t90 12sec.
Evaluation of safety-relevant characteristic values according to IEC 61508
Temperature display: Analogue indicator bimetallic
Gas connections: GAS-IN 6 mm pipe nozzle, GAS-OUT ¼“ G-thread, CONDENSATE-OUT ¼“ G-thread
Dimensions/Weight: Width 330 mm Height 220 mm, Depth 270 mm, 12 kg
Assembly: Wall assembly/assembly plate
Note: The technical data applies at +25°C ambient temperature. In the case of increasing ambient temperature a reduction in performance is to be expected.
Water-soluble components, such as e.g. sulphur dioxide (SO2) and nitrogen dioxide (NO2), can be influenced by condensation.
Water-Acid-Trap: (only included in classic sample gas cooler) Maximum water pressure (membrane) 1 bar, pore size diaphragm: < 0.1μm, housing volume: 200 ml, material polypropylene (stainless steel as option)

 

The Process-Analytic-Cooler is available in two versions:
As classic sample gas cooler or pre cooler for external components

Classic sample gas cooler

model GT5SEM (IP 20) and model GT565M (IP 65)

The classic sample gas cooler removes the condensate with an attached Water-Acid Trap. With the built-in membrane technology of the SUN-Control-Analytik, this offers additional protection against condensate breakthrough and dust deposits. After the Process-Analytic-Cooler model you have a dry and dust-free sample gas corresponding to dew point for your high quality gas analyser/gas sensor at your availability.

protection of utility patents DE 20 2017 103 071

Order numbers:

Item Item number

Process-Analytic-Cooler as classical sample gas cooler IP 20 model GT5.SE.M, according to technical data

GT5SEM
Process-Analytic-Cooler as classical sample gas cooler IP 65 model GT5.65.M, according to technical data GT565M

 

Pre cooler

for external components model GT5SEV (IP 20) and model GT565V (IP 65)

The precooler removes the condensate via external components for example Water-Trap model WT 20.48 KOBE or an automatic condensate drain (both not in scope of supply/not included). This constellation is used in the monitoring of hydrogen and oxygen during electrolysis

 

protection of utility patents DE 20 2017 103 071

Order numbers:

Item Item number

Process-Analytic-Cooler as classical sample gas cooler IP 20 model GT5.SE.V, according to technical data

GT5SEV
Process-Analytic-Cooler as classical sample gas cooler IP 65 model GT5.65.V, according to technical data GT565V
Option:  
Water-Acid-Trap model WT 20.48 KOBE material stainless steel, with
stainless steel assembly bracket for wall mounting
WT2048KOBEGT5

 

Options for all Analytic-Cooler:

Item Item number
Functional safety via one built-in temperature sensors (SIL 2) SIL2GT5
Functional safety via two built-in temperature sensors (SIL 3) SIL3GT5
Sun protection roof made of stainless steel width 450 mm, height 350 mm, depth 50 mm SOSUGT5
Material certificate 3.1 for heat exchanger MATZGT5

 

Dimensions Analytic-Cooler:

Classic sample gas cooler model GT5SEM (IP 20) and model GT565M (IP 65)

Pre cooler model GT5SEV (IP 20) and model GT565V (IP 65)

Spare parts:

Item Item number
Air blower IP65 GEBLGT5
Heat exchanger made of stainless steel 1.4571 with cooling dome WAETGT5
Temperature regulator TR2EGT5
Temperature analogue indicator TAZGT5
Cartridge Water-Acid-Trap KAWT2048
O-ring for Water-Acid-Trap, FKM (color green) OR2048FKM

 


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